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Product ID: 68528446
Precision Flat Bridge Punching System
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Description
The product is a high-performance stamping machine designed for precision manufacturing in industrial environments. Its robust construction begins with the main engine base, which is welded using national standard 300/150-H beams. The upper panel is made of 16 mm steel plate and undergoes processing on a gantry milling machine to ensure flatness and eliminate internal stress. The interior is coated with anti-rust paint, providing long-term protection against corrosion and cracking in humid conditions. This ensures durability and reliability in demanding settings.
The mold base for opening and closing is crafted from 45# steel plate and undergoes multi-process finishing. It is assembled according to abrasive assembly standards, ensuring high flatness and dimensional accuracy. The punch needle and lower template are made from national standard Gr 12mov material, heat-treated for high density and then processed via wire cutting. This allows for easy conversion between single and double rows without requiring mold removal, enhancing operational efficiency.
The positioning guide sleeve is made from bearing steel and undergoes lathe machining followed by vacuum heat treatment. Fine grinding ensures high concentricity and strong wear resistance. The system includes synchronized adjustment of both sides, high-precision measurement strips, and quick mold replacement within five minutes, making it ideal for fast-paced production lines.
The conveyor shaft is manufactured from 45# cylindrical steel, with rough turning followed by precision cylindrical grinding to ensure accurate alignment. This guarantees consistent performance and reliable positioning throughout the operation. The hydraulic pumping system is developed using Taiwanese technology, featuring a 7.5KW dual-motor oil pump with dual-power air cooling. The tubing is protected by an anti-wear spring, preventing fatigue damage and extending the system's service life while maintaining a sleek and compact design.
The hydraulic cylinder is engineered with a thick-walled internal structure, offering excellent sealing properties, high load capacity, low noise levels, and extended longevity. The motor is equipped with a reducer from the joint venture brand Shanghai Ruijin, specifically customized for Yiping Machinery. This ensures optimal power distribution and precise control during stamping operations.
This stamping machine is suitable for a wide range of applications, including metal forming, sheet metal processing, and precision component manufacturing. It is ideal for factories, workshops, and industrial facilities that require high-quality, durable, and efficient stamping solutions. The machine’s design emphasizes ease of use, maintenance, and adaptability, making it a valuable asset for any production environment.
Users have praised the machine for its stability, precision, and ease of operation. Many have noted the significant reduction in downtime due to the quick mold change feature and the overall reliability of the hydraulic system. The machine’s construction has also been highlighted as a major factor in its long service life and minimal maintenance requirements.
Frequently asked questions include inquiries about the warranty period, installation process, and compatibility with different types of molds. The manufacturer provides detailed support and guidance to ensure smooth integration into existing production setups. Additionally, users often ask about the maximum load capacity and the types of materials that can be processed effectively.
Overall, this stamping machine offers a combination of strength, precision, and efficiency, making it a top choice for manufacturers seeking reliable and high-performing equipment. Its advanced engineering and attention to detail ensure that it meets the demands of modern industrial applications.
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