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Product ID: 68529117
Bridge forming machine
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Description
Product description
Technical parameters of bridge forming machine
1. Equipment components:
1. Automatic unwinding rack hydraulic tightening type
2. Open and flat part: level, punch the seven-figure hole, and cut it off.
3. 6-meter automatic feeding platform
4. Punching machine
5. 6-meter automatic feeding platform
6. Forming servo automatic feeding system
7. Feeding guide position
8. Press the side gluten
9. Roll forming small side.
10. Roll forming edge.
11. Vertical edge leveling
12. Auxiliary discharging
13. Finished product receiving rack
2. Equipment overview
The above equipment is carefully designed by the designers of Yiping Equipment Factory, and after several improvements to achieve compact structure, small footprint (minimum up to 3 meters× 42 meters), smooth production, high degree of automation (only 2 people to operate), change product specifications (1-2 workers can be completed in about 10 minutes), this equipment can produce a single flat sheet material.
1. Main technical parameters of the production line: • Applicable plate: Q235 • Applicable plate thickness: 0.6-2.0mm • Maximum plate width: 1250mm • Specifications: 100X50-800X200mm; The adjustment pressure of the above equipment is screw adjustment, the screw is equipped with a dial, and the adjustment is adjusted according to the scale. In addition to the dial, there is also a steel ruler for easier adjustment.
2. Introduction to TZBCF800×200 equipment models:
T Z B CF 800 200
↓ ↓ ↓ ↓ ↓ ↓
Gantry Type Through-Shaft Encoder CNC Positioning 100mm-800mm 50mm-200mm
3. Configuration overview:
System configuration:
PLC： TOUCHWI
1. Equipment components:
1. Automatic unwinding rack hydraulic tightening type
2. Open and flat part: level, punch the seven-figure hole, and cut it off.
3. 6-meter automatic feeding platform
4. Punching machine
5. 6-meter automatic feeding platform
6. Forming servo automatic feeding system
7. Feeding guide position
8. Press the side gluten
9. Roll forming small side.
10. Roll forming edge.
11. Vertical edge leveling
12. Auxiliary discharging
13. Finished product receiving rack
2. Equipment overview
The above equipment is carefully designed by the designers of Yiping Equipment Factory, and after several improvements to achieve compact structure, small footprint (minimum up to 3 meters× 42 meters), smooth production, high degree of automation (only 2 people to operate), change product specifications (1-2 workers can be completed in about 10 minutes), this equipment can produce a single flat sheet material.
1. Main technical parameters of the production line: • Applicable plate: Q235 • Applicable plate thickness: 0.6-2.0mm • Maximum plate width: 1250mm • Specifications: 100X50-800X200mm; The adjustment pressure of the above equipment is screw adjustment, the screw is equipped with a dial, and the adjustment is adjusted according to the scale. In addition to the dial, there is also a steel ruler for easier adjustment.
2. Introduction to TZBCF800×200 equipment models:
T Z B CF 800 200
↓ ↓ ↓ ↓ ↓ ↓
Gantry Type Through-Shaft Encoder CNC Positioning 100mm-800mm 50mm-200mm
3. Configuration overview:
System configuration:
PLC： TOUCHWI
Frequency conversion speed regulation: Taiwanese well-known brand
HMI: TOUCHWIN
Press the torque/relay: Chint brand low voltage electrical appliances
Photoelectric switch: a well-known brand in China
Other components are made of joint ventures and domestic famous brand products.
Technical description of the trough cable tray forming production line), a set of PLC electrical control system
The production line includes: discharge frame, leveling cutting, punching machine part, automatic conveyor frame, guide - roll bending forming machine (including rolls), one set of discharge frame.
3. Overview of equipment structure:
This production line can produce cable trays, different specifications by changing the die to complete punching, roll forming, computer adjustment, a set of rolls to complete all specifications of bridge products, and can produce different widths and lengths of open flat sheet materials.
c. Technical parameters:
Maximum sheet thickness: 0.6mm-2.0mm
Material width: 1250mm
1. 3.1 Overall structure of the automatic unwinding rack
1. Base: length 2.7 meters, inner width 1.6 meters, outer width 1.9 meters (Note: 300H steel national standard)
2. Overall packaging iron plate: material thickness 14mm
2. Electrical composition
1. Main motor: PM250 steel shell reducer (speed ratio 40:17), 4kw Shanghai Lichao motor (national joint warranty)
2. Main cylinder: with swivel joint, cylinder diameter 125mm, stroke 80mm
3. Main hydraulic oil pump: 4kw three-valve with pressure holding pump station
4. Main frequency converter: 5.5kw three-crystal frequency converter
3.2 Leveling the cut-off section
Leveling machine a. Form: roller active leveling machine
b. Function and structural characteristics: leveling steel strip. It is composed of a pinch roller and a leveling roller, the pinch roller can be adjusted separately, the leveling upper roller adopts an integral structure, and there are two adjustment points in the front and back, which can form a certain tilt angle to improve the leveling quality. The upper clamping and leveling rollers are adjusted and lifted by 8.8 grade high-quality screws. The frequency conversion high-speed motor is connected to the worm gear reducer and driven to the lower clamping roller and the leveling roller. The feeding end of the leveling machine is equipped with a pair of guide flat rollers and two pairs of guide vertical rollers, and the guide vertical rollers can be moved in the middle and moved at the same time. Handwheel adjustment with scale for easy alignment. The leveler is equipped with a primer bridge crossing device at the front and rear. An electronic detection device is set up between the leveling machine and the feeder, which sends a feedback signal into the control system, and the control system sends instructions to the frequency conversion high-speed motor to change the speed to control the storage amount of the material belt and achieve the purpose of uninterrupted leveling. The leveling work roller is quenched with GCr15 high frequency, and the hardness can reach HRC45-55. c. Technical parameters; width 1250mm;
HMI: TOUCHWIN
Press the torque/relay: Chint brand low voltage electrical appliances
Photoelectric switch: a well-known brand in China
Other components are made of joint ventures and domestic famous brand products.
Technical description of the trough cable tray forming production line), a set of PLC electrical control system
The production line includes: discharge frame, leveling cutting, punching machine part, automatic conveyor frame, guide - roll bending forming machine (including rolls), one set of discharge frame.
3. Overview of equipment structure:
This production line can produce cable trays, different specifications by changing the die to complete punching, roll forming, computer adjustment, a set of rolls to complete all specifications of bridge products, and can produce different widths and lengths of open flat sheet materials.
c. Technical parameters:
Maximum sheet thickness: 0.6mm-2.0mm
Material width: 1250mm
1. 3.1 Overall structure of the automatic unwinding rack
1. Base: length 2.7 meters, inner width 1.6 meters, outer width 1.9 meters (Note: 300H steel national standard)
2. Overall packaging iron plate: material thickness 14mm
2. Electrical composition
1. Main motor: PM250 steel shell reducer (speed ratio 40:17), 4kw Shanghai Lichao motor (national joint warranty)
2. Main cylinder: with swivel joint, cylinder diameter 125mm, stroke 80mm
3. Main hydraulic oil pump: 4kw three-valve with pressure holding pump station
4. Main frequency converter: 5.5kw three-crystal frequency converter
3.2 Leveling the cut-off section
Leveling machine a. Form: roller active leveling machine
b. Function and structural characteristics: leveling steel strip. It is composed of a pinch roller and a leveling roller, the pinch roller can be adjusted separately, the leveling upper roller adopts an integral structure, and there are two adjustment points in the front and back, which can form a certain tilt angle to improve the leveling quality. The upper clamping and leveling rollers are adjusted and lifted by 8.8 grade high-quality screws. The frequency conversion high-speed motor is connected to the worm gear reducer and driven to the lower clamping roller and the leveling roller. The feeding end of the leveling machine is equipped with a pair of guide flat rollers and two pairs of guide vertical rollers, and the guide vertical rollers can be moved in the middle and moved at the same time. Handwheel adjustment with scale for easy alignment. The leveler is equipped with a primer bridge crossing device at the front and rear. An electronic detection device is set up between the leveling machine and the feeder, which sends a feedback signal into the control system, and the control system sends instructions to the frequency conversion high-speed motor to change the speed to control the storage amount of the material belt and achieve the purpose of uninterrupted leveling. The leveling work roller is quenched with GCr15 high frequency, and the hardness can reach HRC45-55. c. Technical parameters; width 1250mm;
material thickness 0.6-2.0mm; Number of leveling rolls: 11 working rolls (4 up and 5 down), 2 pinch rollers;
Cutting a. Form: PLC control fixed length without waste cutting. b. Function and structure: the strip after cutting and stamping at a fixed length. The cutting device is placed at the tail of the mold feeding direction, separated from the power of the punching device, and controlled by PLC, the cutting length can be set by yourself, and the length is the step. Cutting is carried out after stamping, including cutting dies. c. Technical parameters: material width: =1250mm, thickness: 0.6-2.0mm
3.3 Punching part
1. The base of the main engine is welded by national standard 300/150-H beam, and the thickness of the upper panel is 16 mm steel plate. After that, it is processed by gantry milling machine. Ensure the flatness of the base while eliminating internal stress. Sprayed with anti-rust paint on the inside. Guaranteed no rust and cracking in a humid environment.
2. The opening and closing mold base is made of 45# steel plate finishing. Multi-process processing. Ensure the flatness and accuracy of the processing plane. It is assembled according to the assembly process of abrasives.
3. The stamping die punch needle and lower template are made of national standard Gr 12mov material. Calcined to make it. High density. Vacuum heat treatment, then wire cutting processing, and then assembly is completed. Single and double rows are freely converted, and there is no need to unload the mold.
4. The positioning guide sleeve is calcined with bearing steel and lathe. Vacuum heat treatment. It is made by fine grinding. High concentricity, strong wear resistance, synchronous adjustment of the two sides of the adjustment backer, high precision, small thinking, mold measurement and positioning strip, to ensure that the size of the mold is changed every time, and the replacement time can be completed within five minutes.
5. The conveyor shaft uses 45# cylindrical steel, lathe roughing, and cylindrical grinding machine precision grinding to ensure concentricity. Make it accurate in positioning.
6. The hydraulic pumping station system is developed and designed by Taiwan technology, using 7.5KW dual-motor independent oil pump, plus dual-power air cooling, and the outside of the tubing is covered with anti-wear spring to prevent damage caused by fatigue and wear, ensure the stability and service life of the hydraulic system, beautiful appearance, and zero footprint.
7. The hydraulic cylinder adopts a special cylinder with a specific internal high pressure thick wall. Good sealing. It has a large bearing capacity, low noise, and a long service life.
8. The motor is a Taiwanese joint venture Shanghai Ruijin brand reducer. Special distribution box for punching machine. Specially customized for Yiping Machinery. The positioning guide sleeve is calcined with bearing steel and lathe. Vacuum heat treatment. It is made by fine grinding. High concentricity, strong wear resistance, synchronous adjustment of the two sides of the adjustment backer, high precision, small thinking, mold measurement and positioning strip, to ensure that the size of the mold is changed every time, and the replacement time can be completed within five minutes.
Cutting a. Form: PLC control fixed length without waste cutting. b. Function and structure: the strip after cutting and stamping at a fixed length. The cutting device is placed at the tail of the mold feeding direction, separated from the power of the punching device, and controlled by PLC, the cutting length can be set by yourself, and the length is the step. Cutting is carried out after stamping, including cutting dies. c. Technical parameters: material width: =1250mm, thickness: 0.6-2.0mm
3.3 Punching part
1. The base of the main engine is welded by national standard 300/150-H beam, and the thickness of the upper panel is 16 mm steel plate. After that, it is processed by gantry milling machine. Ensure the flatness of the base while eliminating internal stress. Sprayed with anti-rust paint on the inside. Guaranteed no rust and cracking in a humid environment.
2. The opening and closing mold base is made of 45# steel plate finishing. Multi-process processing. Ensure the flatness and accuracy of the processing plane. It is assembled according to the assembly process of abrasives.
3. The stamping die punch needle and lower template are made of national standard Gr 12mov material. Calcined to make it. High density. Vacuum heat treatment, then wire cutting processing, and then assembly is completed. Single and double rows are freely converted, and there is no need to unload the mold.
4. The positioning guide sleeve is calcined with bearing steel and lathe. Vacuum heat treatment. It is made by fine grinding. High concentricity, strong wear resistance, synchronous adjustment of the two sides of the adjustment backer, high precision, small thinking, mold measurement and positioning strip, to ensure that the size of the mold is changed every time, and the replacement time can be completed within five minutes.
5. The conveyor shaft uses 45# cylindrical steel, lathe roughing, and cylindrical grinding machine precision grinding to ensure concentricity. Make it accurate in positioning.
6. The hydraulic pumping station system is developed and designed by Taiwan technology, using 7.5KW dual-motor independent oil pump, plus dual-power air cooling, and the outside of the tubing is covered with anti-wear spring to prevent damage caused by fatigue and wear, ensure the stability and service life of the hydraulic system, beautiful appearance, and zero footprint.
7. The hydraulic cylinder adopts a special cylinder with a specific internal high pressure thick wall. Good sealing. It has a large bearing capacity, low noise, and a long service life.
8. The motor is a Taiwanese joint venture Shanghai Ruijin brand reducer. Special distribution box for punching machine. Specially customized for Yiping Machinery. The positioning guide sleeve is calcined with bearing steel and lathe. Vacuum heat treatment. It is made by fine grinding. High concentricity, strong wear resistance, synchronous adjustment of the two sides of the adjustment backer, high precision, small thinking, mold measurement and positioning strip, to ensure that the size of the mold is changed every time, and the replacement time can be completed within five minutes.
3.4 Forming machine
a. Form: double cantilever gear transmission, width adjustable universal forming machine overall movement, can quickly (waist height and width) change specifications;
b. Function and structure: The stamped sheet material is gradually rolled into a finished bridge through 24 rollers. It is composed of speed regulating AC motor, reducer, high-precision rolling linear guide rail, left and right transmission box, lateral adjustment mechanism, and roller set. A set of rollers can complete the formation of all specifications of the bridge, and the change of varieties can be achieved by adjusting the position of the left and right rollers. The bed and transmission box adopt welded structure and stress relief treatment; The gear adopts a hard tooth surface; The main structure is manufactured using forging technology for higher precision.
The roller adopts a combined structure, with small speed difference and forming resistance, and less wear on the surface of the steel plate. The roll process design adopts imported software, computer design, and FEA analysis to ensure the accuracy of the shape of the part and does not scratch the sheet. The roller is forged by GCr15, and the hardness can reach HRC58-62 after the whole is quenched. It has the characteristics of high strength, high hardness, high precision, and service life.
c. Technical parameters:
Conventional finished product specification (width*height): 100*50-800*200mm; Material within the range of 210-1250mm.
Feed width: 210~1250mm
Shaft diameter of the forming machine: (adjusted according to the actual situation)
Total motor power: 62KW
Linear speed: 1-10m/min
3.5 Discharging rack
a. Form: manual blanking after the finished bridge is in place, no power rollers.
b. Function and structure: It is assembled and welded by section steel (square tube) and non-powered drum, which plays a role in supporting the finished product.
Electrical control system
The whole line is controlled by PLC, and the touch screen is used for man-machine interface to realize the interaction between man and PLC. Through it, the operator issues instructions to the PLC and monitors the control process, so that the operator can control the production line and modify the control parameters, and can monitor the operating status, operating parameters and fault indication of the equipment in real time. The length of the part is set digitally, and the length of the part can be adjusted. Real-time monitoring of equipment operating status and fault indication.
• The hardware is equipped with a power distribution cabinet control console and a counter; The machine is equipped with a remote control for easy adjustment.
• There are two types of operation: manual/automatic. With manual and automatic switching functions: in the manual state, it can be operated as a single machine, which is convenient for maintenance; In the automatic state, the whole line of production is carried out, and the sequence is started; The whole line is equipped with emergency stop buttons, which is easy to deal with emergencies and ensures the safety of equipment and operators.
• There is a manual operation panel next to the machine for workers to operate for easy operation;
• With fault detection function: detect and check the signal timing of the production line in sequence, find errors, alarm and stop;
• It has a good man-machine interface for easy operation.
a. Form: double cantilever gear transmission, width adjustable universal forming machine overall movement, can quickly (waist height and width) change specifications;
b. Function and structure: The stamped sheet material is gradually rolled into a finished bridge through 24 rollers. It is composed of speed regulating AC motor, reducer, high-precision rolling linear guide rail, left and right transmission box, lateral adjustment mechanism, and roller set. A set of rollers can complete the formation of all specifications of the bridge, and the change of varieties can be achieved by adjusting the position of the left and right rollers. The bed and transmission box adopt welded structure and stress relief treatment; The gear adopts a hard tooth surface; The main structure is manufactured using forging technology for higher precision.
The roller adopts a combined structure, with small speed difference and forming resistance, and less wear on the surface of the steel plate. The roll process design adopts imported software, computer design, and FEA analysis to ensure the accuracy of the shape of the part and does not scratch the sheet. The roller is forged by GCr15, and the hardness can reach HRC58-62 after the whole is quenched. It has the characteristics of high strength, high hardness, high precision, and service life.
c. Technical parameters:
Conventional finished product specification (width*height): 100*50-800*200mm; Material within the range of 210-1250mm.
Feed width: 210~1250mm
Shaft diameter of the forming machine: (adjusted according to the actual situation)
Total motor power: 62KW
Linear speed: 1-10m/min
3.5 Discharging rack
a. Form: manual blanking after the finished bridge is in place, no power rollers.
b. Function and structure: It is assembled and welded by section steel (square tube) and non-powered drum, which plays a role in supporting the finished product.
Electrical control system
The whole line is controlled by PLC, and the touch screen is used for man-machine interface to realize the interaction between man and PLC. Through it, the operator issues instructions to the PLC and monitors the control process, so that the operator can control the production line and modify the control parameters, and can monitor the operating status, operating parameters and fault indication of the equipment in real time. The length of the part is set digitally, and the length of the part can be adjusted. Real-time monitoring of equipment operating status and fault indication.
• The hardware is equipped with a power distribution cabinet control console and a counter; The machine is equipped with a remote control for easy adjustment.
• There are two types of operation: manual/automatic. With manual and automatic switching functions: in the manual state, it can be operated as a single machine, which is convenient for maintenance; In the automatic state, the whole line of production is carried out, and the sequence is started; The whole line is equipped with emergency stop buttons, which is easy to deal with emergencies and ensures the safety of equipment and operators.
• There is a manual operation panel next to the machine for workers to operate for easy operation;
• With fault detection function: detect and check the signal timing of the production line in sequence, find errors, alarm and stop;
• It has a good man-machine interface for easy operation.
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