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Product ID: 68529165
Bridge forming machine
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Description
Product description
Technical parameters of bridge forming machine
1. Equipment components:
1. Automatic unwinding rack hydraulic tightening type
2. Open and flat part: level, punch the seven-figure hole, and cut it off.
3. 6-meter automatic feeding platform
4. Punching machine
5. 6-meter automatic feeding platform
6. Forming servo automatic feeding system
7. Feeding guide position
8. Press the side gluten
9. Roll forming small side.
10. Roll forming edge.
11. Vertical edge leveling
12. Auxiliary discharging
13. Finished product receiving rack
2. Equipment overview
The above equipment is carefully designed by the designers of Yiping Equipment Factory, and after several improvements to achieve compact structure, small footprint (minimum up to 3 meters× 42 meters), smooth production, high degree of automation (only 2 people to operate), change product specifications (1-2 workers can be completed in about 10 minutes), this equipment can produce a single flat sheet material.
1. Main technical parameters of the production line: • Applicable plate: Q235 • Applicable plate thickness: 0.6-2.0mm • Maximum plate width: 1250mm • Specifications: 100X50-800X200mm; The adjustment pressure of the above equipment is screw adjustment, the screw is equipped with a dial, and the adjustment is adjusted according to the scale. In addition to the dial, there is also a steel ruler for easier adjustment.
2. Introduction to TZBCF800×200 equipment models:
T Z B CF 800 200
↓ ↓ ↓ ↓ ↓ ↓
Gantry Type Through-Shaft Encoder CNC Positioning 100mm-800mm 50mm-200mm
3. Configuration overview:
System configuration:
PLC： TOUCHWIN
1. Equipment components:
1. Automatic unwinding rack hydraulic tightening type
2. Open and flat part: level, punch the seven-figure hole, and cut it off.
3. 6-meter automatic feeding platform
4. Punching machine
5. 6-meter automatic feeding platform
6. Forming servo automatic feeding system
7. Feeding guide position
8. Press the side gluten
9. Roll forming small side.
10. Roll forming edge.
11. Vertical edge leveling
12. Auxiliary discharging
13. Finished product receiving rack
2. Equipment overview
The above equipment is carefully designed by the designers of Yiping Equipment Factory, and after several improvements to achieve compact structure, small footprint (minimum up to 3 meters× 42 meters), smooth production, high degree of automation (only 2 people to operate), change product specifications (1-2 workers can be completed in about 10 minutes), this equipment can produce a single flat sheet material.
1. Main technical parameters of the production line: • Applicable plate: Q235 • Applicable plate thickness: 0.6-2.0mm • Maximum plate width: 1250mm • Specifications: 100X50-800X200mm; The adjustment pressure of the above equipment is screw adjustment, the screw is equipped with a dial, and the adjustment is adjusted according to the scale. In addition to the dial, there is also a steel ruler for easier adjustment.
2. Introduction to TZBCF800×200 equipment models:
T Z B CF 800 200
↓ ↓ ↓ ↓ ↓ ↓
Gantry Type Through-Shaft Encoder CNC Positioning 100mm-800mm 50mm-200mm
3. Configuration overview:
System configuration:
PLC： TOUCHWIN
Frequency conversion speed regulation: Taiwanese well-known brand
HMI: TOUCHWIN
Press the torque/relay: Chint brand low voltage electrical appliances
Photoelectric switch: a well-known brand in China
Other components are made of joint ventures and domestic famous brand products.
Technical description of the trough cable tray forming production line), a set of PLC electrical control system
The production line includes: discharge frame, leveling cutting, punching machine part, automatic conveyor frame, guide - roll bending forming machine (including rolls), one set of discharge frame.
3. Overview of equipment structure:
This production line can produce cable trays, different specifications by changing the die to complete punching, roll forming, computer adjustment, a set of rolls to complete all specifications of bridge products, and can produce different widths and lengths of open flat sheet materials.
c. Technical parameters:
Maximum sheet thickness: 0.6mm-2.0mm
Material width: 1250mm
1. 3.1 Overall structure of the automatic unwinding rack
1. Base: length 2.7 meters, inner width 1.6 meters, outer width 1.9 meters (Note: 300H steel national standard)
2. Overall packaging iron plate: material thickness 14mm
2. Electrical composition
1. Main motor: PM250 steel shell reducer (speed ratio 40:17), 4kw Shanghai Lichao motor (national joint warranty)
2. Main cylinder: with swivel joint, cylinder diameter 125mm, stroke 80mm
3. Main hydraulic oil pump: 4kw three-valve with pressure holding pump station
4. Main frequency converter: 5.5kw three-crystal frequency converter
3.2 Leveling the cut-off section
Leveling machine a. Form: roller active leveling machine
b. Function and structural characteristics: leveling steel strip. It is composed of a pinch roller and a leveling roller, the pinch roller can be adjusted separately, the leveling upper roller adopts an integral structure, and there are two adjustment points in the front and back, which can form a certain tilt angle to improve the leveling quality. The upper clamping and leveling rollers are adjusted and lifted by 8.8 grade high-quality screws. The frequency conversion high-speed motor is connected to the worm gear reducer and driven to the lower clamping roller and the leveling roller. The feeding end of the leveling machine is equipped with a pair of guide flat rollers and two pairs of guide vertical rollers, and the guide vertical rollers can be moved in the middle and moved at the same time. Handwheel adjustment with scale for easy alignment. The leveler is equipped with a primer bridge crossing device at the front and rear. An electronic detection device is set up between the leveling machine and the feeder, which sends a feedback signal into the control system, and the control system sends instructions to the frequency conversion high-speed motor to change the speed to control the storage amount of the material belt and achieve the purpose of uninterrupted leveling. The leveling work roller is quenched with GCr15 high frequency, and the hardness can reach HRC45-55. c. Technical parameters; width 1250mm;
HMI: TOUCHWIN
Press the torque/relay: Chint brand low voltage electrical appliances
Photoelectric switch: a well-known brand in China
Other components are made of joint ventures and domestic famous brand products.
Technical description of the trough cable tray forming production line), a set of PLC electrical control system
The production line includes: discharge frame, leveling cutting, punching machine part, automatic conveyor frame, guide - roll bending forming machine (including rolls), one set of discharge frame.
3. Overview of equipment structure:
This production line can produce cable trays, different specifications by changing the die to complete punching, roll forming, computer adjustment, a set of rolls to complete all specifications of bridge products, and can produce different widths and lengths of open flat sheet materials.
c. Technical parameters:
Maximum sheet thickness: 0.6mm-2.0mm
Material width: 1250mm
1. 3.1 Overall structure of the automatic unwinding rack
1. Base: length 2.7 meters, inner width 1.6 meters, outer width 1.9 meters (Note: 300H steel national standard)
2. Overall packaging iron plate: material thickness 14mm
2. Electrical composition
1. Main motor: PM250 steel shell reducer (speed ratio 40:17), 4kw Shanghai Lichao motor (national joint warranty)
2. Main cylinder: with swivel joint, cylinder diameter 125mm, stroke 80mm
3. Main hydraulic oil pump: 4kw three-valve with pressure holding pump station
4. Main frequency converter: 5.5kw three-crystal frequency converter
3.2 Leveling the cut-off section
Leveling machine a. Form: roller active leveling machine
b. Function and structural characteristics: leveling steel strip. It is composed of a pinch roller and a leveling roller, the pinch roller can be adjusted separately, the leveling upper roller adopts an integral structure, and there are two adjustment points in the front and back, which can form a certain tilt angle to improve the leveling quality. The upper clamping and leveling rollers are adjusted and lifted by 8.8 grade high-quality screws. The frequency conversion high-speed motor is connected to the worm gear reducer and driven to the lower clamping roller and the leveling roller. The feeding end of the leveling machine is equipped with a pair of guide flat rollers and two pairs of guide vertical rollers, and the guide vertical rollers can be moved in the middle and moved at the same time. Handwheel adjustment with scale for easy alignment. The leveler is equipped with a primer bridge crossing device at the front and rear. An electronic detection device is set up between the leveling machine and the feeder, which sends a feedback signal into the control system, and the control system sends instructions to the frequency conversion high-speed motor to change the speed to control the storage amount of the material belt and achieve the purpose of uninterrupted leveling. The leveling work roller is quenched with GCr15 high frequency, and the hardness can reach HRC45-55. c. Technical parameters; width 1250mm;
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