Wire Cable Granulator Machine for Efficient Copper and Plastic Recycling – PNCR Series by WANROOE

The PNCR series wire cable granulator machine is a high-efficiency, fully automatic recycling solution designed to recover pure copper particles and reusable plastic pellets from scrap electrical wires and cables. Ideal for scrap metal processors, recycling facilities, and industrial waste management units, this advanced system offers an environmentally friendly alternative to traditional water-based separation methods. With a processing capacity ranging from 300kg to 1000kg per hour and a maximum input cable diameter of up to 60mm, the PNCR model excels in handling both thick and thin conductors—especially single-core copper wires with diameters between 0.2–0.3mm—which ensures optimal recovery rates of over 99%. The unit integrates crushing, air-vibration separation, and dust collection into one compact, electrically controlled system, making it ideal for global markets seeking sustainable material recovery solutions.

This machine stands out due to its innovative engineering: instead of using water, which can lead to contamination and higher operational costs, it employs precise airflow dynamics and mechanical vibration to separate copper granules from polyethylene or PVC sheaths. This dry-process technology not only prevents environmental pollution but also enhances purity levels, allowing the recovered materials to be directly reused in manufacturing processes. The entire operation is managed via a PLC-controlled interface that enables one-button start-up, real-time monitoring through video displays, and intelligent diagnostics for potential faults—reducing downtime and increasing productivity. Each component—from the heavy-duty shredder to the pulse dust collector—is engineered for durability, efficiency, and ease of maintenance.

Key features include a robust, space-saving design mounted on a common base for easy relocation, manual feeding capability for consistent throughput, and customizable voltage options to suit regional power standards. Dust-free operation is ensured by a built-in pulse filtration system, while the vibrating screen uses directional shock excitation to optimize particle movement across mesh layers. As a result, clean copper granules exit from the front outlet, while sorted plastic pellets are discharged from the rear, minimizing cross-contamination and maximizing resource utilization. Whether you're processing automotive wiring harnesses, telecom cables, or household electrical scraps, this granulator delivers reliable performance across diverse raw materials.

Common applications span across industries such as e-waste recycling centers, scrap metal dealerships, and green manufacturing plants looking to reduce landfill waste and improve circular economy practices. It’s particularly effective for facilities handling mixed wire types including stranded copper cables, insulated single conductors, and low-diameter wires commonly found in consumer electronics. By transforming discarded wires into valuable commodities—copper concentrate and recyclable plastic—you contribute to responsible resource stewardship while generating revenue from what was once considered waste.

Customers worldwide have praised the PNCR machine for its consistency, minimal maintenance needs, and exceptional separation quality. Many users report achieving near-perfect copper purity even when dealing with challenging materials like multi-layered insulation or fine-gauge wires. Feedback highlights the intuitive control panel, smooth integration into existing workflows, and the peace of mind provided by professional technical support available around the clock. Additionally, the manufacturer offers comprehensive after-sales services including remote troubleshooting, operator training, and affordable spare parts supply beyond the initial warranty period, ensuring long-term value and reliability.

For those considering investing in eco-conscious metal recovery equipment, the PNCR wire granulator represents a smart choice. It meets CE certification standards, operates efficiently under various conditions, and supports sustainable business models by turning scrap into profit. If you're evaluating options for copper extraction from end-of-life wires or exploring ways to enhance your facility's recycling capabilities, this machine provides the precision, scalability, and environmental benefits needed to succeed in today’s global market.