Wire Cable Granulator Machine for Efficient Copper and Plastic Recycling – High-Purity Separation, Eco-Friendly Processing This advanced wire cable granulator machine is engineered for industrial-scale recycling of scrap copper wires and cables, delivering exceptional separation efficiency while minimizing environmental impact. Designed by WANROOE in Zhangjiagang, Jiangsu, China, the PNCR series combines robust construction with intelligent automation to process raw materials ranging from thin automotive wiring to thick power cables—up to 60mm in diameter—with consistent output quality. With a capacity of 300–1000 kg per hour and customizable electrical specifications, this system supports both small workshops and large recycling plants worldwide. Key Features: - Fully automatic operation via PLC control for seamless start-up, monitoring, and shutdown - Dual-stage crushing and air-vibration separation ensures over 99% copper recovery rate - Dust-free processing using pulse dust collectors; no water required—ideal for eco-conscious operations - Modular design includes shredder, crusher, airflow sorter, electrostatic separator, and vibrating screen - User-friendly interface displays real-time status and alerts for maintenance needs - High durability: heavy-duty components ensure long-term performance under continuous use The machine processes scrap wires into clean copper granules and plastic pellets through a multi-step workflow. First, cables are fed into a high-torque shredder that reduces them to 10–20mm fragments. These are then crushed again into fine particles (3–8mm), enabling efficient separation on a vibrating screen powered by controlled airflow. The combination of mechanical vibration and air displacement effectively separates copper from insulation material without chemical agents or water waste. This dry separation method not only protects the environment but also preserves the value of both recovered metals and plastics—making it an ideal solution for sustainable resource recovery. Ideal Applications: This wire granulation system is widely used across industries such as automotive manufacturing, telecommunications, construction, and e-waste recycling facilities. It handles diverse cable types including automotive harnesses, communication cables, signal lines, and power cords—especially those too thick or complex for manual stripping tools. Whether dealing with household wiring remnants or commercial-grade cables, the PNCR model adapts effortlessly to varying input sizes and compositions. Customer Feedback: Operators from Europe, North America, and Southeast Asia have praised its reliability, ease of operation, and minimal downtime. One user noted how the system reduced labor costs significantly while increasing purity levels beyond industry standards. Another highlighted the excellent after-sales support, including remote diagnostics and overseas technical assistance, which ensured quick resolution of minor issues without extended production interruptions. Frequently Asked Questions: How does this machine achieve such high copper purity? It uses a dual-phase separation mechanism involving precise vibration patterns and calibrated airflow to isolate copper granules from plastic residues. Each stage is monitored by sensors integrated into the PLC system, ensuring optimal conditions throughout the process. Is it suitable for small businesses? Yes, even smaller operations benefit from its modular layout and automated controls. While designed for larger volumes, the unit can be operated independently or scaled up when needed. What kind of maintenance is required? Routine checks include cleaning filters, inspecting blades, and verifying hydraulic pressure. The manufacturer provides comprehensive training and spare parts at competitive prices post-warranty period. Can I customize voltage settings? Absolutely—the electrical configuration can be tailored to match regional standards, whether 220V/50Hz or 480V/60Hz, ensuring compatibility with global infrastructure requirements. This wire cable granulator represents a modern approach to metal recycling, blending innovation, sustainability, and practicality. By transforming discarded cables into reusable raw materials, it empowers recyclers to maximize profits while contributing to circular economy goals—a smart investment for any responsible business aiming to reduce waste and boost operational efficiency.